SJ PETROLEUM Machinery CO
SJ Petroleum Machinery Co. (SJ for brief), a state-owned enterprise beneath Sinopec Group, is a China Vital Technological Gear Nationalization Base and a Nationwide Hi-tech Enterprise. SJ, as considered one of China Top 500 manufacturers, ranks 2nd on the list of China Prime 10 Petroleum Drilling and Manufacturing Equipment Manufacturers and is rated AAA by China Petrochemical Trade and Banks.
SJ, initially established in Lanzhou, Gansu in 1941, was moved to Jingzhou, Hubei in 1969. SJ has began refinery of petroleum products uk the manufacturing of petroleum drilling and manufacturing tools since the top of 1970s. Now we have accomplished the DNC, OA and CAD/CAPP/PDM/ERP industrial info techniques, and are API, ISO9001 and HSE management system certified. We’ve established and successfully applied the enterprise authorized adviser system and internal management system. SJ is mainly engaged in the development and manufacturing of drilling rigs, workover equipment, cementing gear, fracturing gear, offshore drilling and production gear and high stress fluid control products, including 200 models of merchandise falling in 4 major categories and 12 collection. SJ was awarded “Modern Administration Enterprise for China Machinery Industry”, “Hubei Top Brand” for workover, cementing equipments and excessive stress manifolds, and “China Prime Brand” for drilling rigs since 2007. In 2011, SJ earned “China National Labor Day Award”.
SJ is a petroleum drilling and manufacturing gear R & D middle and a certified technical heart in Hubei. We have a comparatively complete research and development system, and are authorized to arrange a post-doctoral research station. SJ Technical Heart has one Science and Expertise Administration Dept. three analysis institutes (Research Institute for Drilling and Workover Tools, Research Institute for Cementing and Fracturing Gear, Materials Course of Institute), an Electric Management Institute in Electric Management Branch and a HP Manifold Research Room in Manifold Branch, with 314 individuals dedicated to product improvement and process research. SJ has an evaluation and employment system of lead and accountability engineers, and has cultivated a group of technical personnel in the sphere. With this high quality technical team, SJ has mastered the design applied sciences for drilling rigs (including offshore tools), workover rigs, cementing items and fracturing tools, now SJ can present a complete resolution for customers at house and abroad. We have began to make use of CAD for the reason that 1980s, and carried out PDM and CAPP successively after the year of 2000. In 2010, we employed CAD/CAPP/PDM/Co-PLAN. We now have also adopted FEA technique to validate our design, Teamcenter software as a platform for PLM and process administration, and Solidworks refinery of petroleum products uk as 3D CAD software, to make sure that all the designs are made in 3D environments. We’ve created a global cooperation platform to promote our technical stage, with six foreign consultants to help and information us with heavy-duty modularized drilling rigs, offshore rigs and plunger pumps, thus our design idea, methodology and applied sciences attain world class level. In the meantime, we have now a great cooperation with home oilfield prospects, research institutes and universities and overseas companies for automated control and solids control applied sciences. Lately, we took benefit of crucial initiatives such as China 863 Project and Nationwide Key Specialty, to perform a primary research on giant scale machinery bundle and applied applied sciences, including integrated technologies for core tools and auxiliary elements primarily based on cooperation with multiple entities like China College of Petroleum, to keep up a leading place in petroleum drilling and production equipment.
We’ve an entire production facility, including welding, forging, casting, riveting, heat-therapy, machining, assembling and commissioning, and submit-treatment, with more than 2100 sets of precision equipments. Now we have already arrange seven production lines for drawworks, gear boxes, cylinders, masts, high stress manifolds, plunger pumps and post treatment, and three assembly strains for drilling rigs, workover rigs and cementing and fracturing tools. Now we are able to provide a hundred drilling rigs, a hundred workover rigs, 120 cementing models, 80 fracturing equipments, over 700 pumps, and a hundred and fifty,000 excessive pressure manifolds annually. We possess a rig meeting yard protecting an area of 50,000 square meters, with 24 positions for rigging-up and two offshore rig commissioning sites (four rig positions), where a check of 750ton will be carried out and 12 drilling or workover rigs may be assembled and commissioned simultaneously. An meeting yard for cementing and fracturing gear covering 8000 square meters is also obtainable, where 12 fracturing trucks can be jointly commissioned below simulated working situations, with take a look at strain up to 140MPa. Our Electric Control Department is answerable for the mixing of rig electric techniques, and has already finished the built-in installation of electric control system for several 7000m and 5000m drilling rigs (together with offshore rigs). Our Manifold Department can provide excessive stress manifolds which are interchangeable with world leading manifolds, together with varied excessive stress fluid management products with pressure ratings ranging from 21MPa to 140MPa and sizes from 2” to 5”. The manifold department has developed more than 200 types of merchandise together with kill manifolds, choke manifolds, mud pump manifolds, stand pipe manifolds, cementing manifolds, high-low-strain combination manifolds, hose loops and nicely head check items for use with land and offshore drilling rigs. We’ve got built glorious strategic relationship with suppliers and subcontractors. In SJ Industrial Park, there are a bunch of manufacturers engaged in petroleum equipment who can provide solids control and electric control gear to us. Information system may be very mature in SJ. Our ERP system has 9 major modules for manufacturing, materials, sales, finance, value, venture management, quality control, customer support and human assets, with over 260 enterprise processes. SJ is probably the most complete SAP consumer in the same trade in China, to make sure enhanced management degree. Now we have applied the identical mode of project management in the world, a dedicated team plus undertaking administration. Manufacturing progress, value and quality are all in management by way of PLM, in order to promote job effectivity, to fulfill quality requirements and delivery schedule and to extend contract execution efficiency. At current, now we have more than 200 sets of inspection gear, reminiscent of, 3D coordinate measuring machine of EDA, Italy, direct-reading spectrometer of ARL, USA, metallographic microscope of AXIOMAT, Germany, involute gear tester of MAAG, Switzerland, magnetic powder detector of USA, X-ray detector of Belgium, and so forth. SJ has thirteen testing services covering an area of 39,000 sq. meters, including drilling rig test yard, workover rig test yard, cementing and fracturing gear check yard, with a state-of-the-artwork 700Mpa take a look at room for high stress manifolds, the largest check heart of 4500HP in Asia for plunger pumps, advanced NDE room, electric management house, cylinder take a look at stand, drawworks test stand, gear box testing stand, touring block testing stand, dynamic balance testing stand. Thus, almost 20 sorts of gear and parts, similar to drilling rigs, workover rigs, snubbing rigs, masts, drawworks, crown block and traveling block, swivels, hydraulic cylinders, reducers, drilling slips, drilling fluid circulating traces, cementing items, fracturing trucks, manifold truck, sand blenders, excessive strain pumps, choke and kill manifolds, wellhead units and Christmas bushes might be inspected and tested in our manufacturing facility, to ensure product design validation and testing before delivery. We’ve got also set up buyer representative offices to facilitate customer’s supervision and third celebration inspection, thus our product quality and adaptability have been boosted. Up to now, SJ has bought greater than 3300 petroleum equipments, among them, over 300 drilling rigs offered prior to now 10 years. With the rapid improvement and technical enchancment, SJPETRO brand has been widely recognized on the planet market. Not too long ago, SJ has acquired increasingly more orders for overseas initiatives, this is a wonderful alternative for SJ and SJ has gained a lot of experience in providing complete package deal of petroleum gear.
SJ, situated in town of Jingzhou, Hubei, covers an space of 1,018,000 square meters, with 111000 square meters for production, 250700 square meters for assembling and testing of drilling, workover, cementing and fracturing equipment. We possess 341 large scale manufacturing equipments, and over 200 inspecting and testing equipments. Our whole assets amount to 1.7 billion Yuan, and workforce as much as 2600 persons. Within the latest years, SJ has established strategic partnership with enterprises in coastal areas, to advertise our built-in installation and transportation capabilities. Now SJ has the ability of production, built-in installation and commissioning of heavy obligation offshore modularized drilling rigs.
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